Wheels of Fire!

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Bouncy 7




This page, like the car, is still under
This is an Animated Gif. What a thrill this must be for you.

Below: Judith, my ex-girlfriend, plus my dear old dad behind the beast!
(Please insert the joke of your choice here.)

Car, Dad, Beast. Oops, that's blown it.


Click the links below to navigate this site with ease:

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What, exactly, is this
Frankenstein creation
I have, err, created?

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My motivations.
Why is it that I
did what I did.

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Construction:
"It's on my foot!
Aaaggh!"

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Just like Frank,
I did it my way!

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And finally...
(Loose ends and links)

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And more finally...
Animated thing.

Please press your nose against the
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Another 7

What is this Frankenstein creation I have, err, created?

This is it. This is how it looks. This picture was taken at Stowe House, Bucks. Click here to see more pictures of this beautiful place

Above: This is my Robin Hood Series III kit car.

Vaguely based on a Lotus Super 7, but somewhat larger, it uses many of the oily bits from a common-or-garden Ford Sierra. These are shoe-horned into a stainless steal monocoque chassis made by Robin Hood Engineering.

Specification of Paul Smiths' 1997 Robin Hood Series Three:

Donor vehicle:
1986 (C Reg.) Ford Sierra 2.0 GL in red. Bought without M.O.T. or road tax in May 1997 for £300 with perhaps 52,000 genuine miles (based on the condition of the seats, pedal rubbers and seatbelts, all of which were ‘as new’), some light rust and just two registered owners from new. I made back over half the purchase price through the sale of the front seats, headlights, tow-bar and other items I didn’t need via my local paper, which funded new engine ancillaries such as alternator and starter motor. The ‘hood retained the Reg. number (rather than getting a Q-Reg.) as it had enough Ford in it.

Chassis/body unit:
RHE designed stainless steel ‘Series III’ welded monocoque. Yellow GRP cycle wings, rear wings and nose-cone. Mild steel tube, back braced roll bar protection.

Suspension:
Independent front featuring new Sierra lower forged track control arms, anti-roll bar and RHE’s triangulated tube wishbones acting on adjustable in-board coil-over-shock absorbers. The Independent rear features the original Sierra IRS differential, semi-trailing wishbones and bulky support tube. RHE adjustable coil-over-shock absorbers again.

Steering:
New non power-assisted standard Sierra rack, extended RHE lower column with twin universal joints and Ford collapsible upper column. Mountney non airbag 11” steering wheel and boss. Approx. 3.4 turns lock-to-lock. Despite the 195 tyres and small steering wheel the steering is reasonably light, even when stationary. After being correctly set- up for £22 this is now very direct.

Pedals:
Adapted Sierra pendulum type mounted on to the top of the fire wall via a strong mild steel plate. Not easy to arrange as I have size 11 feet and space in the RHE foot-well is fairly tight! (but much better than either a Westfield or a Caterham, both of which I have 'tried-on-for-size' in the past.)

Braking system:
Servo assisted, non ABS, dual hydraulic circuit with front/rear split. Front ventilated 24cm discs and rear 9” drums. Modified handbrake assembly with shortened cable. Gives great feel and with the cars low weight and 195 tyres, awesome(ish) stopping power.

Engine:
Unmodified 1993cc SOHC Ford Pinto as fitted to many Sierras with electronic ignition and fuel management. In-line Four cylinder, eight valve. Non turbo/super charged and with a single original (Webber?) carburettor. Approx. 110 bhp and 116ft lbs. of torque.

Transmission:
Ford Sierra 5 speed manual gearbox driving the 3.62:1 ratio alloy Sierra IRS differ. via a RHE single section shortened twin universal joint prop. shaft. Puma style aluminium gear stick knob for that extra touch of class! Shortened gear stick to improve changing speed which works ok.

Cooling system:
Click here to see my bobbin more clearly. Now, there's an offer you won't get every day... RHE supplied Cortina Mk3/4(?) radiator using standard Ford hoses and mounted on three Saab micro rubber bobbins to move it closer to the thermo-viscous cooling fan and expose more of the front face to air-flow. It’s not yet been an issue with my ‘hood but I understand cooling is a common RH problem. I hoped my adaptation of the design would avoid these overheating traits, and it has so far.

Exhaust system:
Non catalyst type. Drivers side exiting RHE stainless steel 4-into-1 manifold featuring equal length branches and fixed radius curves. Connecting to a single drivers side stainless steel (so-called) silencer box, mounted on four Mini exhaust bobbins. Loud but not criminal if I don't accelerate hard - which somehow seems desperately hard to avoid!

Interior:
Standard RHE trim, originally with grey vinyl and yellow piped seats. Now with OMP Comfort bucket seats. Original RH grey carpet set with yellow edging. Packing-taped joints to avoid water ingress (good word). All ‘lightly’ sound proofed, including the under dash area being carpeted. Set of OEM/Ford instruments and switches. Carbon Fibre look (i.e. a roll of sticky-backed plastic, as they'd say on Blue Peter) dashboard and unchanged Sierra column switch gear. Ford Handbrake lever and arm rest box. RHE vinyl roof and 'doors'.

Odds and ends:
Professionally fitted (£350! Ouch!) RHE wiring loom with adapted Sierra fuse box (mounted in the central foot of the dashboard) and connectors. Modified Ford heater and wiper/washer equipment. RHE stainless steel eight gallon fuel tank. OEM lights plus Suzuki motorcycle front indicators and aftermarket circular side repeaters mounted in the scuttle. Blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah......

Please move on to the interesting stuff! All this tech-chat is strictly for the nerds.

Yet another 7

Why I did what I did.

My kit car at Stowe House. This arch features in Those Magnificent Men In Their Flying Machines. Click here for the bigger picture.
To make a beauty like this!

My ‘ish’ copy of the classic Lotus 7 clubman’s sports car was bought as a large collection of bits (see exhibit A below) from a firm in Mansfield Woodhouse (Midlands, UK) called ROBIN HOOD ENGINEERING in April of 1997, when I was a mere boy of 25. I have learnt much since. I am wiser now.

A selection of kit car bits.
Exhibit A

I’d passed my car driving test the previous November, having been a keen motorcyclist for many years. I wanted a fast and unusual car without having to spend huge sums and without too many insurance worries. I was shy of classic cars and what’s often called their mechanical ‘character’, as I’d discovered with my first car, a rare and funky 1971 Bond Bug. (See exhibit B)

Click here to learn more about my Bond Bug
Exhibit B

Ron Campions book, which in many ways is 'to blame'. Click here to see this picture 'but bigger'. Maybe.

I bought a useful looking book called ‘Build your own Sports Car for under £250’ by Ron Champion, (ISBN 0 85429 976 9) as seen left. It detailed how you could make a 7ish motor from scratch (plus a Ford Escort Mk2). I read it from cover to cover several times before deciding to buy a ready made kit instead and so, hopefully, save my sanity. I can now look back and laugh about this. I liked the simplicity and performance offered by Lotus seven style cars and so went in search of the right one for me. A genuine Caterham or Westfield was well out of my price bracket (See exhibits C and D), so I looked at cheaper alternatives from Robin Hood Engineering and Tiger Racing.

Caterham Link Exhibit C Westfield Link Exhibit D

In the end, the newly launched Series Three from Robin Hood won because:

• It used a single donor (Ford Sierra, most early models would do. 1.6 or 2 ltr, 4 or 5 speed 'box. I used a 1986 2 ltr. GL, 5 speed)

• It came as a pre-welded Stainless Steal Monocoque body shell (No painting or rust and it looks great when polished to a mirror finish)

• Last (but by no-means least) it was just £1995 plus VAT @ 17.5%! For that price you got almost everything you needed to build the car, less the donor, which you could buy for around £200. So let's get this straight. I bought a Robin Hood because it was cheap, ok?

Of course the so-called advertising blurb had a lot to do with my decision (See exhibit E below). This work of literary art was sent to me in February 1997 in response to my ‘phone call to the factory requesting more info on the RHE range. As you can see, it outlined the features and benefits of the (then) new model, the Series III. Also promoted was the EXMO (EXport MOdel) which was far cheaper but suffered from what I think is an unattractive ‘buttress' front suspension set-up. The line about ‘the wife’ particularly caught my eye. Priceless! And just look at how shiny that chassis is! (exhibit F)

Great blurb from Robin Hood Engineering! Click here to a better (maybe) version.
Exhibit E

Nice 'n' Shiney... mmmm!
Exhibit F

And another 7

Construction: "It's on my foot! Aaaggh!"

I visited a kit car show in March 1997 (a weekend trip I combined with a visit to Alton Towers to keep the girlfriend happy. It was a little soured when I blew-up her Escort on the drive up, but you can't have everything, can you?) and put a £50 deposit on a Robin Hood with yellow (£50 extra) nose-cone and cycle wings. The following month I hired a LWB Transit van and drove the 180 miles up to Mansfield Woodhouse to collect the car. The rain was falling like Noah's worst nightmare as I went through the RHE list of parts to make sure I’d not be leaving anything vital behind. The girlfriend and I were both soaked and tired as we drove carefully home.

Yes, I DID make 'Brumm, brumm' noises
Above: My black Bond Bug, the C Reg. Sierra
donor (a.k.a. The Kebab) vehicle and me,
making a tit of myself in the traditional
“Oh my god, I’ve put the wheels on!” way.

Back in my single garage (no lights or electricity), the first job was to get the chassis rolling so that I could move it in and out, thus making working on it easier. I found a C Reg. Sierra through my brother for £300, stripped it of its electrics, engine, gearbox, rear suspension and drive shafts, hubs, diff. etc. I then sold many parts off via my local paper to recover about £160. It was this dismantling of the Sierra which first upset my neighbours and thus started their campaign of terror, Solicitors letters, clandestine photography... but that’s another story!

Ah! A 1993cc Ford Pinto Powerplant, if I'm not mistaken! (You're not)
Above: To think, this gutted corpse of a car
once upset my neighbours quite a bit! I’ve
moved now, so if any happen to be reading
this, p*ss off you evil, small-minded sh*ts!

I set to work cleaning, painting and fitting the Ford parts onto the plastic coated body of the kit. Some parts needed a little persuasion with a grinder to fit. I worked from a set of RHE videos which vaguely showed what went where and why. However, in some areas I was forced to revise the original design to one which stood some remote chance of working or looking right. The car progressed through the summer until the cooler days drove me indoors to work on the dashboard (detachable from the car) and windscreen. This made me very popular with the girlfriend around the area of my lounge! However, once I’d decided against RHE’s standard grey padded leather-cloth dash covering things moved quickly. I was rather proud of the finished article, contrasting bright stainless with matt black. The heater took most of the summer of 1998 to get to fit right.... but I sense you’re getting bored so if you really want to know how I built the damn thing, e-mail me!

Oh baby! Grind a little harder!

Left: Life is a grind.

See how I go at it like a true pro? That's not 'pro' in the prostitute sense, ok? All I mean I can handle my tool pretty well. Damn, damn....etc.

(Note the huge mess in the background)

Bored of the dash.

Above: The 'sticky-back-plastic' covered dashboard looking lovely in my lounge. What more can I say?

(Note the huge mess in the foreground)

And yet another 7

I did it my way!

The car with my dear old Dad during the summer of 99.

Above: My dad, Mike, pictured besides my kit car sometime in the summer of ‘99.

An old nose pic. Note the car was unfinished at the time. A day time pic of the nose. Click for a closer look. A night time pic of the nose, dip beam. Click for a closer look. A night time pic of the nose, main beam. Click for a closer look.
Part of building and owning a kit car is when to say, "No. I will not do it that way. I shall do it my way." I had many such moments, not least because the original design was a bit iffy in parts. For starters, the nose area features several changes from the standard kit. Gone was the Bar-B-Q style grill, replaced with a fine chicken-wire mesh. This in turn has been replaced with 'professional' grill material, very much like what you'd find on a sporty Subaru. The side lights are housed away from the main lamps in small side lenses reminiscent of a Land Rovers. RHE’s bizarre ‘indicator on the end of a rolled-up bit of stainless’ is binned in favour of motorcycle units from an old Suzuki. These are mounted on the firmly fitted nose cone side in-fill panels. Lastly, the top fixing bolts for the front suspension upper rocking arm are hidden front and back by the plastic cups from the top of the Sierras front suspension struts. Which is nice. I've also now fitted twin Fish-eye spot-lamps in the nose-void (lovely phrase. I must remember to use it more often) which really light-up my way for night-time blasts.

Rear view, mirrored

At the rear, the fog and reversing lights are moved to the back panel, leaving room on the lower area of the wheel arches for a chrome ‘GB’ and a happy looking stainless steel shark logo. The number plate itself is used to mount a pair of number plate lights as the ‘double one’ in my registration leaves enough room to fit them. Finally, hard to see in this picture, the spare tyre mounting bolt is bolstered by a 1” square tube mounted vertically from the level of the boot floor to the roll bar and seatbelt mounting plate under the lip of the boot. This makes the back panel far stiffer and renders the number plate mounting ‘U’ cosmetic. If, as a non-Hoodie, that meant nothing to you, it’s ok. It’s not supposed to. Relax. It doesn’t concern you.

The new back-side to my Kit, showing the new raised position of the spare wheel and the number plate attached to the body rather than being on a U bracket. Click to see a larger, clearer version. Update! At about 60mph, on a bumpy bit of road coming back from work one day, the bolt holding the wheel on snapped and the spare went for a bit of a trip of its own, into a field. I've since added an additional long bolt to hold the wheel more firmly and removed the 'U' shaped number plate support. Instead, I've moved the number plate back (or really forward) on to the bodywork. This involved removing the fuel tank and spending three hours under the car in the rain. Men in white coats, anybody?


Note the aluminium detailing, the carbon and the alloy gear knob. Click to see a larger, clearer version.

I also went my own way with the dashboard, covering it in a mix of black matt fablon and carbon-fibre-look material. I hope the bare silver screw heads, aluminium and stainless details add to the overall racing look to the cockpit. Also note the yellow 'performance' pedals, whatever that might mean! This shot doesn't show the ignition cut-off switch, which I think also adds a race feel. I've fitted the Sierras arm-rest handbrake box to give a little in-cockpit storage.

In April 2003 a pair of suitable bucket seats came my way. In April 2003 a pair of suitable bucket seats came my way.

In April 2003 a pair of suitably racy bucket seats came my way. I'd never been 100% happy with the standard RH ones, as they had no head, neck or side support/protection. On the upside, they were very lightweight and the yellow pipping looked good. The new ones, OMP Comforts, only just fit and took a bit of jiggery-pokery to get positioned to my liking. Ironically, only a month or so before, I'd mae my original drivers seat adjustable, by the application of adapted low-profile (about an inch) runners from a Renault 5. I swapped them over, so that I could narrow their spacing and re-use the original adjustment leaver. Click here to have a look at this very practical arrangement.

Four Mini exharst bobbings hold the exhaust on, yet are flexable and cushion engine vibration perfectly. Click to see a larger, clearer version. Seen left, I mounted the exhaust on a two stage mini-rubber-exhaust-bush-thingy which looks very neat. Extra ironwork in the cockpit keep the side panels convex, the chassis number is on a brass plate, two fisheye driving lamps are in the nose-cone, the under dash area is carpeted.... etc, etc! The list really does go on. One area of the original design I've yet to tackle is the front suspension, which I've never been happy with. I will be doing away with the Sierra's anti-roll bar and locating the lower suspension arms with tie-rods, when I get the time.


I am even more grainy than this in real life
This is me, Paul, err, doing it my way.
You’ll see I was already wearing my
baseball cap back-to-front in eager
anticipation of ‘going out for a blast’.

And another bloomin' 7

And Finally...
(Loose ends and links)

Biggest problem about owning a Robin Hood:

It's a shite name, even after all these years of getting used to it.

Also, getting into it with the hood on takes the sort of bodily manipulation usually restricted to the sort of bendy Fakir you see on television once-in-a-while. Never to be attempted if you really really need a wee.

Most painful moment:

Slicing my finger on a sharp bit of engine bay (the plasma cutting gear they use to make the RH chassis leaves edges like you wouldn’t believe) while fitting the engine. As dusk was drawing in I had to press on and so used a splint and parcel tape to protect the injured pinkie. I now have a nice little scar to remind me to be more careful.

Biggest kick:

The view from my bedroom window. Note the original RHE seats, now replaced by OMP Comfort bucket seats. Click to see a larger version. Driving it quickly on my favourite back road towards my fathers house. It’s been resurfaced to a silky-smooth standard and ducks, dives, climbs and jogs left-right like a rollercoster... Bliss! It's a hot summer night of the ‘Meat Loaf’ kind. The roof is at home. I’m humming ‘Let me entertain you’ by Robbie Williams and the engine is singing at 4,700 rpm... Here is an extract from ‘The Winter Market’ by William Gibson which, if you don't know that feeling, may give you an insight into the experience:

There is a segment on Kings of Sleep; it’s like you’re on a motorcycle at midnight, no lights but somehow you don’t need them, blasting out along a cliff-high stretch of coast highway so fast that you hang there in a cone of silence, the bike’s thunder lost behind you. Everything, lost behind you... It’s just a blink, on Kings, but it’s one of those thousand things you remember, go back to, incorporate into your own vocabulary of feelings. Amazing. Freedom and death, right there, right there, razor’s edge, forever.

Or am I quite mad? Perhaps that’s why I built one of the least practical cars known to Man.

The Great Robin Hood Video Debate:

They're total crap. End of debate!

When, on the first ‘build video’ of the three I was supplied for my Hood, they described it as an amateur production, a million amateurs revolved in their graves. The sound quality is appalling, the editing is, is... words fail me about the editing. The content seems to follow no known law of organisation that I can detect, instead jumping from one half covered topic to another, then, two hours later, leaps back to half cover the first topic again. That’s not a different half of the subject, the same half again in a different room! Then, on another video, a gem of info is dropped in.... which runs contra to all Richard (for it is he) said in the first video! Anyway, you get the picture viz. the RHE build videos.

The Secret of a Shiny Car:

The secret of my success! Click to see a larger, clearer (and cleaner) version. Being Stainless Steel, my Robin Hood is a nightmare to keep shiny. Every hand print is a greasy mark on it, and washing it inevitably leaves the car smeared and looking as dirty as before I began. After much experimentation I have discovered the one product that brings the body to a beautiful, mirror-like finish. It's... Wait for it... Windolene!

Practicality Shmacticality:

It's a plant! You can also see a recurring problem for me: Non-sticky carpet glue. Click to see a larger, clearer version. I've heard it said that my Kit is wildly impractical. Well, while I agree it's not ideal for moving furniture or taking the wife and three kids shopping, it isn't without some flexibility. Take the picture to the left. Here we have the tricky job of transporting a plant in an upright position handsomely solved with a simple common-or-garden bungy cord and a little applied thought. Ingenuity is only an elastic strap away. Note the original RHE seats, now replaced with OMP Comfort bucket seats.

Kit Car Show Delight:

. Click to see a larger, clearer version. . Click to see a larger, clearer version.
On Star Wars Day (May the 4th) 2003 I went to the Royal Showground near Stoneleigh and there I saw many many many Hoods. Little ones, big ones, some as big as your 'ed... It was interesting to see how other peoples cars differed from mine. There were a lot of 2B's there, and quite a few older models too. A set of bonnet catches were picked up for a mere £9.30 (all the change I had) and I found some cheap cable tidy wrap too. Happy days.

The Links. See the World and be repulsed by it.


Link To THE SOFA OF FUN!
The Sofa of Fun Page.
Click here to see what other kinds of
hobbies a man who builds his own car has.


Link to the WHEEL NUT page of my 'NAKED' PHOTO ALBUM. My Robin Hood is only one of many cars that I have driven, or currently own. Click here to go to the Wheel Nut Page of my world famous Naked Photo Album.

Racing Super-7s at Snetterton. Click here to see a 2.2Mb/10 second AVI video Super-7s racing at Snetterton.
2,240k/10 second high resolution
silent AVI video file which was
shot with my trusty Casio camera.

More? Visit my VIDEORAMASCOPE Page.

As seen on TV
My fathers Automobilia Site.
He's got one of the largest
private collections of its
type in the country and
it's been on telly a bit.

Which is nice.


N/A
The Robin Hood Owners
Club and Register pages.
Very cool, go here now!


It's all about the contrasts
Please click here for a page
of more interesting stuff
about my various cars
and my changing
motoring tastes.


N/A
RHE's own site.
Beware! You have
been warned!


Tiny 7
Classic TV series
The Prisoner.
Just how sad
am I eh?

Above: A little feature for visiting RH owners. If you've ever wondered how
your Hood would look with a different colour scheme, then use this handy feature
to simulate many hours of hard work with a spray can. See how I save you £££'s?

Thanks for visiting my Robin Hood kit car site.
Remember to add it to your list of favourite sites
and please tell your friends (if any) about it!

Do visit again for regular up-dates and more RH related pictures-n-stuff.

Now discover my bank account number and you're set for life! Click here to e-mail me your comments & questions.
E-mail me if you dare!

Feedback is always appreciated. Just don't be too rude, ok?
I answer questions too, so if you're building any Robin Hood car,
feel free to drop me a line. I'll help you if I can.

And yet another 7

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I made this gif with an editor. What do you think?I made this gif with an editor. What do you think?
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